Robotic welding workstation for circular fully welded heat exchanger plates
Applicable welding range of the solution：
Fully welded plate shell heat exchanger plate assembly. Its internal core structure is a metal circular corrugated heat exchange plate assembly, welded one by one at intervals to form a welded plate bundle.
core functionality：
This workstation integrates automatic positioning and automatic welding, enabling automatic alignment of plate sheets and robotic welding without any manual intervention throughout the process, significantly enhancing welding consistency and stability. It employs argon arc welding technology to achieve precise welding of plates made from materials such as 316 and 304, perfectly suited for the inner circular welding requirements of circular fully welded heat exchanger plates. Additionally, it can be customized to adjust dimensions and technical parameters based on the drawings and specific needs provided by the user.
Equipment Advantages：
High-precision welding assurance: Through strict process control, the accuracy of plate assembly is ensured, along with real-time weld seam tracking functionality. The welding gun moves precisely along the taught trajectory, ensuring weld seam quality.
Efficient Workflow: From workpiece placement, automatic centering and positioning, clamping, to robot parameter adjustment, arc initiation welding, and arc termination with reset, followed by workpiece stacking, the entire process is fully automated, reducing waiting time and enhancing production efficiency.
Flexible adaptability: Equipped with interchangeable positioning fixtures and clamping mechanisms, when welding components of various specifications, simply replace the corresponding fixtures to accommodate different sizes, thereby reducing equipment changeover costs.
Intelligent operation: Supports programmable welding parameter settings and real-time adjustments based on operational conditions. One-button arc initiation and termination simplify operations, while manual adjustments can be performed via a remote controller. Parametric design enables more convenient access to system parameters.
Inner circle welding effect diagram
